Yıl 2018, Cilt 6, Sayı 2, Sayfalar 185 - 194 2018-08-03

Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method
Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method

Mehmet BAĞCI [1]

41 112

In this study, ZrN coatings are applied on glass and carbon fiber reinforced epoxy composite materials by magnetron sputtering method to gain an improved understanding of the solid particle erosion (SPE) wear resistance. The tests were carried out by selecting two different impact velocities (34, 53 m/s), four different impingement angles (30°, 45°, 60°, 90°) and two different abrasive (SiO2) particle sizes (approximate 250, 500 m). The thickness of ZrN coating material was 0.15 m. Protective coatings produced by using Physical Vapor Deposition (PVD) method can increase the life time of the components. All test specimens regardless of their various parameter properties exhibit maximum erosion rates at 45 impingement angle and thus exhibiting similar behavior as that observed for semi ductile materials. Optic microscopic views were performed on the surfaces in order to characterize the erosion mechanism. The erodent particles of the both coating layer and composite matrix were found of main role in governing the wear progression. The measured erosion rates were sensitively correlated with the material removal process in order to explain the changes within the coated interfaces. Moreover, an erosion test facility at room temperature and Taguchi’s orthogonal arrays were used for experimentation. The expression derived from the results of Taguchi experimental design is proposed as a predictive equation for estimation of erosion rate of these composites. It is demonstrated that the predicted results from this equation are consistent with the experimental observations. Finally, an optimal parameter combination was determined, which led to minimization of erosion rate (ER).

In this study, ZrN coatings are applied on glass and carbon fiber reinforced epoxy composite materials by magnetron sputtering method to gain an improved understanding of the solid particle erosion (SPE) wear resistance. The tests were carried out by selecting two different impact velocities (34, 53 m/s), four different impingement angles (30°, 45°, 60°, 90°) and two different abrasive (SiO2) particle sizes (approximate 250, 500 m). The thickness of ZrN coating material was 0.15 m. Protective coatings produced by using Physical Vapor Deposition (PVD) method can increase the life time of the components. All test specimens regardless of their various parameter properties exhibit maximum erosion rates at 45 impingement angle and thus exhibiting similar behavior as that observed for semi ductile materials. Optic microscopic views were performed on the surfaces in order to characterize the erosion mechanism. The erodent particles of the both coating layer and composite matrix were found of main role in governing the wear progression. The measured erosion rates were sensitively correlated with the material removal process in order to explain the changes within the coated interfaces. Moreover, an erosion test facility at room temperature and Taguchi’s orthogonal arrays were used for experimentation. The expression derived from the results of Taguchi experimental design is proposed as a predictive equation for estimation of erosion rate of these composites. It is demonstrated that the predicted results from this equation are consistent with the experimental observations. Finally, an optimal parameter combination was determined, which led to minimization of erosion rate (ER).

  • Doç. Dr. Murat DİLMEÇ (muratdilmec@konya.edu.tr)
  • Yrd. Doç. Dr. Yusuf YILMAZ (yyilmaz@selcuk.edu.tr)
  • Yrd. Doç. Dr. Ali Serhat ERSOYOĞLU (aersoy@selcuk.edu.tr)
Birincil Dil en
Konular Mühendislik
Yayımlanma Tarihi Mayıs
Dergi Bölümü Makaleler
Yazarlar

Yazar: Mehmet BAĞCI
Kurum: SELÇUK ÜNİVERSİTESİ
Ülke: Turkey


Bibtex @araştırma makalesi { apjes354641, journal = {Akademik Platform Mühendislik ve Fen Bilimleri Dergisi}, issn = {}, eissn = {2147-4575}, address = {Akademik Platform}, year = {2018}, volume = {6}, pages = {185 - 194}, doi = {10.21541/apjes.354641}, title = {Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method}, key = {cite}, author = {BAĞCI, Mehmet} }
APA BAĞCI, M . (2018). Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method. Akademik Platform Mühendislik ve Fen Bilimleri Dergisi, 6 (2), 185-194. DOI: 10.21541/apjes.354641
MLA BAĞCI, M . "Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method". Akademik Platform Mühendislik ve Fen Bilimleri Dergisi 6 (2018): 185-194 <http://dergipark.gov.tr/apjes/issue/38735/354641>
Chicago BAĞCI, M . "Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method". Akademik Platform Mühendislik ve Fen Bilimleri Dergisi 6 (2018): 185-194
RIS TY - JOUR T1 - Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method AU - Mehmet BAĞCI Y1 - 2018 PY - 2018 N1 - doi: 10.21541/apjes.354641 DO - 10.21541/apjes.354641 T2 - Akademik Platform Mühendislik ve Fen Bilimleri Dergisi JF - Journal JO - JOR SP - 185 EP - 194 VL - 6 IS - 2 SN - -2147-4575 M3 - doi: 10.21541/apjes.354641 UR - http://dx.doi.org/10.21541/apjes.354641 Y2 - 2018 ER -
EndNote %0 Akademik Platform Mühendislik ve Fen Bilimleri Dergisi Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method %A Mehmet BAĞCI %T Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method %D 2018 %J Akademik Platform Mühendislik ve Fen Bilimleri Dergisi %P -2147-4575 %V 6 %N 2 %R doi: 10.21541/apjes.354641 %U 10.21541/apjes.354641
ISNAD BAĞCI, Mehmet . "Optimization of Solid Particle Erosion by ZrN Coating Applied Fiber Reinforced Composites by Taguchi Method". Akademik Platform Mühendislik ve Fen Bilimleri Dergisi 6 / 2 (Ağustos 2018): 185-194. http://dx.doi.org/10.21541/apjes.354641